Motogen electromotor components
Stator (Stator)
The stator is the fixed and external part of the electric motor, which is responsible for creating the magnetic field. This section consists of two main parts:
Stator core: The stator core is made of silicon steel sheets that are placed on top of each other in the form of thin layers. These layers help to reduce eddy currents losses and ultimately increase engine efficiency. The stator core is designed in such a way that the stator windings are placed inside it.
Stator windings: these windings are placed in the form of rings in the grooves of the stator core and by connecting to the power source, they create a magnetic field. This magnetic field drives the rotor. Depending on the type of electric motor, the windings can be designed as single-phase or three-phase.
Rotor (Rotor)
The rotor is the rotating part of the electric motor that is inside the stator and moves under the influence of the magnetic field created by the stator. The rotor itself consists of various components, each of which plays an important role in converting electrical energy into mechanical energy:
Rotor core: The rotor core is also made of thin steel sheets and placed axially on top of each other. This design reduces the eddy current losses in the rotor and increases the efficiency of the motor.
Squirrel cage bars: In most induction motors, the rotor is designed as a squirrel cage. In this design, aluminum or copper rods are placed along the rotor core and closed in a circle. This structure is known as a squirrel cage and helps create an induced current in the rotor that causes it to rotate.
End Rings: The rotor bars are connected at both ends by end rings. These rings strengthen the current in the rotor and prevent additional noise.
Shaft (shaft)
The shaft is a rod located axially in the center of the rotor and transmits the mechanical energy generated by the rotor to external devices. This rod must be made of strong and durable material so that it can withstand the stresses and vibrations caused by the movement of the engine. The shaft is usually made of steel, and the end may have grooves or sections to connect to the mechanical load.
Bearings (bearings)
Bearings are very important components in electric motors that allow the shaft to rotate smoothly and without much friction. Bearings keep the shaft in its exact central position and prevent direct contact between the rotor and the stator. These parts are usually made of stainless steel or ceramic so that they can work well in harsh environmental conditions and at high temperatures.
Motor frame (Motor Frame)
The frame or body of the motor is a cover that covers all the components of the electric motor and protects them from impact, dust and environmental factors. The motor frame is usually made of cast iron or aluminum and must be able to support the weight of the internal parts of the motor. In addition, the engine body also acts as a cooling system and removes the generated heat from the engine.
Cooling Fins
Electric motors generate a lot of heat during their operation, which must be somehow removed from the motor. Cooling fins are designed as a part of the engine body and transfer heat to the outside by moving air around the body. These blades are usually installed on the engine frame, and in some engines, external fans are also used as an additional cooling system.
Fan Engine (Motor Fan)
In most motogen electric motors, fans are attached to the end of the shaft and by rotating the shaft, they direct the air in and out of the motor. This continuous air flow helps to dissipate heat and prevents the engine from overheating. Fans are usually made of durable plastic or metal.
Terminal Box (Terminal Box)
Connection terminals are an important part of electric motors that allow connecting the motor to the power source. These terminals are installed in the form of a box on the motor body and serve as the connection point of the stator coils to the power source. These boxes have inputs and outputs that securely and regularly connect the wiring to the engine.
Insulators and protective systems
Electromotors need resistant insulators to prevent the direct contact of the windings with the body and the occurrence of a connection. These insulators are usually made of plastic materials or resistant fibers and are resistant to temperature and impact. In addition to insulators, other protection systems such as fuses and thermal breakers are installed in the motor to automatically shut down the motor in case of an increase in temperature or excess current and prevent serious damage.
Extra cooling systems
In some large and industrial engines, other cooling systems are installed in addition to internal blades and fans. These systems may include water or oil coolers that are connected to the engine through an external cooling circuit and remove heat from it. These types of cooling systems are essential for engines that work in high temperature environments and harsh conditions.
Earth connecting rings
To prevent electric shock and grounding problems, electric motors are equipped with grounding rings. These rings transfer the leakage current safely to the ground and prevent electrical accidents.
Dusty and moisture coatings
In industrial and dusty environments, motors must be resistant to foreign particles and moisture. For this reason, Motogen electric motors have special covers and seals that prevent dust and moisture from entering the motor and maintain the motor's efficiency in harsh environmental conditions. Motogen electric motors are composed of various and precise components, each of which has a vital role in the engine's performance. From the stator and rotor to the shaft, bearings, frame and protection systems, all these parts are designed so that the motor can operate at the highest possible efficiency and longevity. The use of quality materials and advanced technologies in the production of these components has made Motogen electric motors one of the trusted options in various industries.